Die-cut foam
A conversion process producing precise, repeatable components tailored to each project, with high dimensional quality and optimised cost.
- High dimensional accuracy
- Repeatability in large production runs
- Optimised cost
- Compatible with multiple materials
What is die-cut foam?
Die cutting cuts foam using specialist tools designed to reproduce a particular shape accurately. It is particularly efficient for specific geometries and production runs.
This process produces complex components quickly and uniformly, with an excellent finish and repeatability across all units.
Main benefits of die cutting
- High dimensional accuracy with tight tolerances
- Repeatability: every component is identical
- Optimised costs for medium and large runs
- Fully tailored to each customer's project
- Compatible with different materials, densities and thicknesses
- Direct integration into industrial processes
Materials suitable for die cutting
Selection depends on each project's mechanical, thermal, acoustic or protection requirements.
- Flexible polyurethane foam
- Polyethylene foam
- Closed-cell foams
- Acoustic foams
- Self-extinguishing foams
- Technical materials for gaskets and seals
- Specialist foams for packaging and protection
Versatility across industries
Protective inserts for cases, boxes and industrial packaging.
Spacers, protection, seals and specialist technical components.
Insulation, vibration absorption and component protection.
Panels, absorbers and technical components for noise control.
Gaskets, seals and technical insulation elements.
Components for seats, backrests and upholstered items.
Die-cut component manufacturing
Have a project in mind?
Tell us what you need and our technical team will recommend the ideal material and format, with a tailored quotation.