Precision CNC cutting and machining

Custom-shaped foams

Technical foam components in polyurethane, polyethylene and other materials, cut, machined or shaped for each project.

  • Precision CNC cutting and machining
  • Simple or complex shapes
  • Repeatability in production
  • Material optimisation
Description

What are shaped foams?

Components made from technical foam blocks converted into specific geometries through CNC cutting and machining.

This technology provides dimensional accuracy, repeatability and adaptability to any design or technical requirement.

Technologies

Manufacturing processes

Precision CNC cutting Die cutting Three-dimensional machining Lamination and adhesive bonding Cutting special shapes and prototypes
Applications

Where they are used

Acoustics and sound treatment

Absorbent panels, pyramidal shapes and elements reducing reverberation.

Furniture and comfort

Seats, backrests, cushions and components for technical and decorative furniture.

Automotive and transport

Interior elements, cushioning, supports and technical components for each model.

Technical packaging

Custom foam inserts to prevent shocks and vibration.

Industry and technical uses

Cushioning, support, separation and protection components for machinery.

Benefits

Benefits of custom foams

  • Fully customised shape and function
  • High precision and repeatability through CNC
  • Material optimisation and waste reduction
  • Versatile applications across industries
Process

How we develop each component

  • Analysis of customer requirements
  • Selection of the most suitable foam
  • Technical design or development from a sample
  • Precision machining or cutting
  • Final quality control

Have a project in mind?

Tell us what you need and our technical team will recommend the ideal material and format, with a tailored quotation.

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